Turnkey Projects & Custom Applications

Complete Engineering Solutions from Concept to Commissioning

At KAMAPS, we provide fully integrated turnkey engineering projects and bespoke control applications for manufacturing and process industries throughout the United Kingdom. Whether you’re building a new production line, upgrading legacy control systems, or requiring a process-specific automation panel, we deliver reliable, future-proof solutions that seamlessly integrate with your existing infrastructure.

We combine decades of field experience with the latest in industrial automation, process control, and operational technology (OT) to help our clients improve productivity, compliance, and operational efficiency.

What Are Turnkey Projects and Custom Applications?

A turnkey project is a fully managed solution where we take responsibility for the entire lifecycle of a system including design, engineering, procurement, installation, programming, commissioning, training, and ongoing support—ready for operation upon handover.

Custom applications refer to tailored solutions that address specific operational requirements such as data acquisition, machine control, safety interlocking, or batch processing. These may involve standalone control panels, embedded systems, or additions to existing automation networks.

Both offerings are designed to minimise client burden, reduce risk, and maximise operational performance from day one.

Our Turnkey & Custom Engineering Services Include:

  • Complete system design and engineering

  • Custom-built control panels (PLC, DCS, RTU, HMI)

  • Electrical schematics and CAD drawings

  • Hardware specification and procurement

  • Software development and programming (PLC, SCADA, HMI, MES)

  • Mechanical and electrical installation

  • Instrumentation specification and calibration

  • Integration with existing infrastructure and third-party systems

  • Site commissioning, training, and documentation

  • Post-installation support, maintenance, and upgrades

Equipment Integrated into Turnkey Solutions

We work with a wide range of process control and automation equipment, including:

  • Programmable Logic Controllers (PLCs) from Siemens, Allen-Bradley, Mitsubishi, and Schneider Electric

  • SCADA systems such as WinCC, FactoryTalk, iFIX, and Ignition

  • Variable Frequency Drives (VFDs) and motor control centres

  • Process instruments (flow, pressure, level, temperature sensors)

  • Safety systems (emergency stops, safety relays, SIL-rated components)

  • Human-Machine Interfaces (HMIs) and industrial PCs

  • Data acquisition systems and cloud-connected IIoT devices

  • Remote terminal units (RTUs) for distributed process monitoring

  • Control enclosures: IP-rated, ATEX, or NEMA for hazardous areas

All systems are designed with full compatibility for integration with legacy systems, enterprise platforms (ERP/MES), and industrial communication protocols such as PROFINET, Modbus TCP, EtherNet/IP, OPC UA, and MQTT.

Tailored Solutions for Your Industry

Our engineers bring sector-specific knowledge to deliver safe, compliant, and cost-effective systems across industries such as:

  • Precision Engineering & Metalwork Fabrication
  • Electrochemical Surface Finishing
  • Food & Beverage Manufacturing
  • Pharmaceuticals & Life Sciences
  • Chemicals & Petrochemicals
  • Plastics & Packaging
  • Water & Wastewater Treatment
  • Energy & Utilities
  • Automotive & Aerospace Components
  •  

Common Applications of Turnkey Projects & Custom Solutions

Full Automation of a New Production Line

Description: Design and installation of PLC-based control systems, HMI interfaces, instrumentation, and power distribution for a new manufacturing line.
Benefits:

  • Seamless coordination of machines and subsystems

  • Increased throughput and process consistency

  • One point of contact for the entire system lifecycle

Upgrade of Legacy Control Systems

Description: Replacement of outdated relay logic or PLCs with modern control platforms and SCADA systems, while preserving field wiring and field devices.
Benefits:

  • Enhanced system performance and maintainability

  • Compatibility with new digital protocols and IIoT devices

  • Reduced risk of unplanned downtime or obsolescence

Custom-Built Process-Specific Control Panels

Description: Standalone or integrated panels for specific operations such as chemical dosing, heating and mixing control, or environmental condition management.
Benefits:

  • Compact and focused control tailored to a single application

  • Rapid deployment and ease of operator use

  • Designed for expansion or future integration with site-wide systems

Advantages of Choosing KAMAPS
  • End-to-End Delivery: We manage your project from initial design through to commissioning and support

  • Vendor-Neutral Engineering: We select the best equipment and software to meet your specific needs

  • Built for Integration: All systems are designed to work seamlessly with your current infrastructure

  • UK-Wide Experience: Proven track record with small and medium-sized enterprises across multiple industries

  • Compliance-Focused: All systems are designed in accordance with UKCA, CE, BS7671, and relevant industry standards

Powering the Next Generation of Manufacturing

From reducing operational costs to meeting growing demands for energy efficiency and data transparency, our turnkey automation systems and custom-engineered solutions help manufacturers thrive in an evolving industrial landscape.

Ready to Start Your Project?
Whether you’re modernising your plant or launching a new process, KAMAPS delivers control and automation systems you can depend on. Contact us today to book a technical consultation or site assessment.