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Weekend: 10AM - 5PM
Client: Medium-Sized Steel Component Manufacturer
Sector: Metalworking (Heavy Machinery Parts)
Location: West Yorkshire
Challenge:
The client experienced unexplained energy surges, inconsistent production output, and had no means to accurately track asset performance. Downtime from ageing equipment also disrupted delivery schedules.
Solution:
- Our IIOT cloud monitoring platform was deployed to:
- Monitor real-time energy consumption at the machine level.
- Track operational hours, load cycles, and idle times.
- Set alerts for anomalies and scheduled maintenance needs.
Results:
- Identified and corrected energy wastage patterns, reducing monthly energy costs by 17%.
- Implemented condition-based maintenance, cutting unplanned downtime by 40%.
- Improved asset utilisation visibility led to better shift planning and output consistency.