Fabrication Workshop – Real-Time Production Visualisation & Loss Prevention

Client: Structural Steel Fabricator

Sector: Fabrication and Welding Services

Location: South Wales

Challenge:

Manual tracking of jobs on the workshop floor led to delayed order updates, scrap material due to errors, and no clear visibility of work-in-progress.

Solution:

  • We installed IIOT-enabled sensors and dashboards to:
    • Digitise job tracking on fabrication bays.
    • Visualise order progress, status, and operator performance.
    • Record material usage, wastage, and non-conformance incidents.

Results:

  • Achieved 100% real-time visibility on all active jobs.
  • Reduced material wastage by 22% through tighter monitoring and operator accountability.
  • Enabled clients to view live production statuses via secure cloud dashboards improving communication and satisfaction.