Address
304 North Cardinal St.
Dorchester Center, MA 02124
Work Hours
Monday to Friday: 7AM - 7PM
Weekend: 10AM - 5PM
Client: CNC Machining Company
Sector: Precision Engineering (Medical & Aerospace Components)
Location: Hertfordshire
Challenge:
Despite using high-precision machinery, the client lacked insight into OEE (Overall Equipment Effectiveness) and could not justify recurring maintenance costs due to the absence of hard data.
Solution:
- Our platform integrated with CNC controllers and tool libraries to:
- Calculate live OEE metrics (availability, performance, and quality).
- Set usage-based maintenance schedules.
- Alert operators to early signs of tool wear and spindle degradation.
Results:
- Improved OEE from 67% to 82% within 5 months.
- Reduced tool failure incidents by 30% through predictive alerts.
- Provided data-backed justifications for equipment upgrades and servicing to senior management.