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Instrumentation & Process Measurement

Precision Measurement and Control for Industrial Process Optimisation

At KAMAPS, we provide tailored instrumentation and process measurement solutions designed to ensure accurate, reliable, and continuous monitoring of critical industrial variables. From flow and temperature to pressure and level control, our systems support stable operations, compliance, and production quality across the manufacturing and process sectors.

We support businesses across the United Kingdom with complete design, supply, installation, and calibration services. Our engineers ensure every instrument is optimised for its specific application, fully integrated into control systems, and compliant with industry regulations.

What Is Instrumentation and Process Measurement?

Instrumentation or a Process Instrument refers to the devices and systems used to measure, monitor, and control physical quantities in industrial processes. These include parameters such as:

  • Flow rate

  • Temperature

  • Pressure

  • Level

  • pH and conductivity

  • Viscosity and density

  • Humidity and gas concentration

Process measurement forms the foundation of closed-loop control systems, enabling operators and automated systems to adjust processes in real-time for optimal performance, product consistency, and regulatory compliance.

Our Instrumentation Services Include:

  • Specification and selection of industrial-grade instruments
  • Supply and installation of sensors, transmitters, and analysers
  • System integration with PLC, SCADA, and DCS platforms
  • Commissioning, configuration, and signal testing
  • Calibration services with traceable certification
  • Preventative maintenance and recalibration contracts
  • ATEX-rated and hazardous area instrumentation support
  • Troubleshooting, repairs, and legacy system upgrades
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Device Types and Technologies

We work with a broad range of instrumentation types, including:

  • Flow meters (electromagnetic, ultrasonic, Coriolis, vortex, turbine)
  • Temperature sensors (RTDs, thermocouples, infrared)
  • Pressure transmitters (gauge, absolute, differential)
  • Level sensors (ultrasonic, radar, capacitive, float-based)
  • Gas and liquid analysers (O₂, CO₂, pH, conductivity)
  • Proximity and displacement sensors
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Supported Instrumentation Brands

We supply and integrate products from trusted industry manufacturers, including:

  • Endress+Hauser

  • Siemens Process Instrumentation

  • Yokogawa

  • ABB

  • Honeywell

  • WIKA

  • VEGA

  • Rosemount / Emerson

  • Baumer

  • IFM and SICK Sensors

Our vendor-independent approach allows us to choose the right solution based on performance, budget, and application.

Communication Protocols & Control Integration

Our instrumentation systems are fully compatible with modern fieldbus and digital communication protocols, including:

  • HART (Highway Addressable Remote Transducer)

  • 4–20mA (0-20mA 0-10V 5-10V TC-mV) analogue signals

  • Modbus RTU/TCP

  • PROFIBUS / PROFINET

  • Foundation Fieldbus

  • Ethernet/IP

  • IO-Link

  • WirelessHART and ISA100 Wireless

We seamlessly integrate instruments into closed-loop control systems, feeding real-time data to PLC, SCADA, or DCS platforms to enable automated adjustments based on precise measurements.

Accuracy, Calibration, and Tolerances

Precision is critical in modern manufacturing. We offer:

  • Instruments with accuracy as fine as ±0.05% of span

  • Factory and field calibration services, traceable to national standards

  • Defined tolerance limits based on industry standards (e.g., ISO 17025, UKAS)

  • Calibration certificates for audit and compliance purposes

  • Recalibration scheduling for long-term reliability

Properly calibrated instrumentation is essential for product quality assurance, regulatory compliance, and cost-efficient operation.

Power & Installation Requirements

We provide instrumentation solutions for both standard and challenging environments:

  • Power options: 24VDC, 230VAC, and battery-powered wireless units

  • Enclosure ratings: IP65/IP66/IP68, ATEX-certified, NEMA-rated

  • Mounting configurations: wall-mounted, DIN rail, inline, immersion, or panel-mounted

  • Cable management and signal conditioning integration

Wireless solutions are increasingly popular for remote monitoring and difficult-to-access locations, offering flexibility without sacrificing accuracy.

Common Applications of Instrumentation & Process Measurement

Flow Monitoring in Water Treatment Plants

Description: Use of electromagnetic or ultrasonic flow meters to monitor water and effluent flow.
Benefits:

  • Ensures regulatory discharge limits are met

  • Optimises chemical dosing and energy use

  • Improves accountability and billing accuracy

Temperature Control in Food Processing

Description: High-accuracy RTDs or thermocouples used in ovens, chillers, and pasteurisers.
Benefits:

  • Maintains consistent product quality and safety

  • Enables traceability for HACCP compliance

  • Reduces energy waste through optimised heating cycles

Pressure Monitoring in Chemical Manufacturing

Description: Pressure transmitters installed on reactors, storage tanks, and pipelines.
Benefits:

  • Prevents equipment failure and process upset

  • Enables safe operation of high-pressure systems

  • Supports real-time control and alarm functions

Why Choose KAMAPS
  • UK-wide service and support for SMEs and large industrial sites
  • Deep expertise in industrial instrumentation integration
  • Fully certified calibration and testing services
  • Custom solutions for hazardous areas and harsh environments
  • Long-term support for maintenance, expansion, and compliance audits
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Maximise Accuracy. Minimise Risk. Enhance Control.

From standalone transmitters to fully integrated multi-parameter systems, our instrumentation services are designed to deliver accurate, actionable data that powers better decision-making and reliable process control.

Contact Us Today
Discuss your instrumentation requirements with our expert team. We offer free consultations, technical site surveys, and fully bespoke solutions tailored to your industry.